Digitizing Tightenings in the Wind Industry Leads to a 30% Improvement in Efficiency

​In the wind energy industry, the correct tightening of bolts is crucial for efficiency and safety. This process involves ensuring the proper tension of the bolts that hold together the critical components of wind turbines. Digitizing this process not only guarantees perfect traceability and control of the tightening state but also ensures that the process has been carried out correctly, which in turn means savings, improved efficiency, and the reduction or elimination of incidents or technical stops.

Digitization is achieved by abandoning traditional tightening methods in favor of advanced systems like BoltPilot. With this digital transformation, a 30% increase in the speed of executing procedures has been demonstrated. Completing tightenings more quickly, while maintaining or even improving quality, frees up time to focus on other essential tasks.


 
 

Smart Bolting for Wind Power

Discover the benefits of BoltPilot


BoltPilot: Leader in Tightening Process Digitization


Not all digital tightening systems are the same. At Texas Controls, we work with our own system, BoltPilot, a system that offers not only greater speed and savings but also peace of mind. BoltPilot ensures that each tightening is carried out according to established procedures, with a focus on process perfection.

We have been working with this system for years, and more than 30 companies worldwide trust our service, including industry leaders like Vestas, Iberdrola, and Siemens Gamesa Renewable Energy.


The 30% improvement in efficiency is achieved thanks to the combination of advanced sensors and proprietary software from Texas Controls. BoltPilot is compatible with a variety of devices, allowing the monitoring of the tightening status on both smartphones and computers. In addition, we offer customized solutions to adapt to the specific needs of each wind farm.​


For more information on how to digitize your tightening processes, contact us. 

​At Texas Controls, an expert will provide you with advice and details on how to integrate BoltPilot and train your workers. We appreciate your interest in choosing us to improve efficiency and safety in your wind operations.


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Wind energy in Spain by communities in 2023. Great growth for an essential industry