Smart Tensioning System:
Controlled, guided bolting process with automatic data collection
+ Smart bolting system
+ Complete real-time process control
+ Bolting guidance with on-screen instructions
+ Automatic data logging
Smart Tensioners
Fasten faster, safer, and smarter
Leading-edge technology and advanced design – our Smart Tensioners are redefining how tensioning challenges are approached in various industrial applications.
Guided process
50% faster than traditional bolting
Our Smart Tensioners guide the operator through the bolting process and reduce tightening time by more than 50%.
Tightening according to the procedure, safer and more efficient
Our Smart Tensioners, with BoltPilot® integrated, guarantee that the tightening will be done according to the procedure.
Sensorized tool
with data collection
Our smart tensioners are sensorized, capturing real-time data on each tightening. BolPilot® allows access to each data in one click.
Smart tensioning with Smart Tensioners: request a demonstration
It tracks the tensioning process and minimizes errors and bolting times.
Smart Tensioning System: System components
Smart Pump | Smart Wrench | BoltPilot Data Procesor Device| Dock Station | Hydraulic hose and N-CoD connection cable | Trolley | Smart Tensioner
Video: Smart Tensioning System
Virtual Reality Training for the use of Smart Tensioners
The use of virtual reality in training allows users to learn how to operate systems effectively and safely before encountering real-life situations
SMART TENSIONERS Projects
+ THAN 2,5 MILLIONS OF BOLTS
TIGHTENED WITH SMART TENSIONERS
+ 3.500 WIND TURBINES
+ 13.287BOLTED JOINTS
+ 26.574 REPORTS GENERATED
+ 100% INCIDENTS AVOIDED!
Fafe project, Portugal
Tillou Project, France
Grabowo Project, Poland
Marsvinlund Project, Denmark
Gamow ProjecT, Poland
Liniez Project
Lapjard Project, Finland
Murtomaki project, Finland
Alajarvi project, Finland
Pajuperankangas, Finland
Viking, Scotland
Bialy Bor, Poland
Monreale Partinico, Italy
Alto da Coutada, Portugal
Cabeco Gordo, Portugal
Sompolno Project, Poland
Ustyapi Project, Turkey
Sundby Project, Sweden
Kaban project, Australia
Dulacca project, Australia
Eco Wind Projec, South Korea
Koppal Project, India
Lomas de Duqueco - (SIMM)
Campo Lindo - (SIMM)
San Matias - (VESTAS/ MONCOBRA)
Monte Verde (Mil Ventos)
Votorantim (Revtech e FlexWind)
Jerusalem (Eurogruas)
Catanduba (FlexWind)
NPP (Flex Wind)
Quatro Ventos (Flex Wind)
Assurua 4 (Mil Ventos)
Assurua 5 (Flex Wind)
Serra da Babilonia (Eurogruas)
Serra do Serido (Eurogruas)
Serra das Vacas (Eurogruas)
Kairos (Eurogruas)
Aroeira (Mil Ventos e Flex Wind)
Pedra Pintada (Eurogruas)
Mundo Novo (SIMM)
Novo Horizonte (Revtech)
Umari (Simm)
Vivoratá - FlexWind (construccion) / GSE (service)
Buena Ventura - FlexWind (construccion) / Vestas (service)
Llano IV - FlexWind
San Luis Norte - FlexWind
Elbita - FlexWind
De La Bahia - FlexWind / black services (service)
Mataco - FlexWind / SIMM (service)
Contact our technical experts in the use of
Smart Tensioners
We will advise you on the best option for your industry